Name: Complete Machinery 3-in-1 4000bph PET Plastic Bottle Gas Juice Beverage Soft Drinks Carbonated Drink Bottling Machine
Brand: Zhangjiagang City Bottling Machinery Co., Ltd.
Availability: InStock

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Complete Machinery 3-in-1 4000bph PET Plastic Bottle Gas Juice Beverage Soft Drinks Carbonated Drink Bottling Machine

Product Details:

Place of Origin:	Jiangsu
Brand Name:	BOTTLING
Certification:	CE ISO9001

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Detailed Product Description

Application:	Beverage	Packaging Type:	Bottles
Packaging Material:	Plastic, Glass	Automatic Grade:	Automatic
Driven Type:	Pneumatic	Voltage:	Any, According To Customer Requirements
Dimension(lwh):	2.51.92.3m	Warranty:	1 Year
Key Selling Points:	High-accuracy	Filling Material:	Beer, Other, Carbonated Drink, Soft Drink, Soda Water, Sparking Water, Spirit
Filling Accuracy:	±0.5%	Machinery Test Report:	Provided
Video Outgoing-inspection:	Provided	Core Components:	Motor, PLC, Gear
After-sales Service Provided:	Video Technical Support, Field Installation, Commissioning And Training, Online Support, Field Maintenance And Repair Service, Free Spare Parts	Product Name:	PET Bottle Carbonated Drink Filling Machine
Filling Speed:	3000-20000 Bottles Per Hour	Control:	PLC (SIEMENS)+Touch Screen
Bottle Volume:	100-2000ml PET Bottle	Filling Type:	Isobaric Filling Type
Material:	SUS304 / 316	Driven Type:	Electric
Weight:	3000

Products Description

3 in 1 PET bottle carbonated drink filling line 3000BPH-35000BPH

This series of equipment is used for the production of various carbonated beverages in polyester bottles. Realize bottle washing, filling and capping on one machine. The design of the whole machine is scientific and reasonable, the appearance is beautiful, the operation and maintenance are convenient, and the degree of automation is high. Comprehensive use of Italian and German technology. Fast filling speed and stable liquid level control. Such as: no filling when there is no bottle, the filling valve will automatically close if the bottle bursts during gas flushing or filling. Using oil nylon gear transmission, low noise, stable operation of the whole machine. The magnetic torque-type capping head is adopted to realize the functions of capping and capping. The screwing torque is steplessly adjustable, and it has the function of constant torque screwing and sealing the plastic cover, and the sealing is tight. The horizontal rotary pneumatic cap sorting device has the functions of not damaging the surface of the bottle cap, and sending a signal to automatically replenish the cap if the cap is missing in the hopper.

The whole carbonated drink production line mainly includes water treatment equipment, bottle blowing equipment, syrup belting pot, mixing system, CO2 filter, refrigeration, carbonator(CO2 mixer), CIP, balance pressure washing-filling-capping machine, bottle warming equipment, blow drying equipment, coding equipment, labeling equipment, and packaging equipment.

Syrup mixing, drinks cooling and CO2 mixing system: Carbonated beverages are mainly composed of water, syrup, and carbon dioxide. The syrup is made through the sugar pot and the mixing tank. After filtration, it is pumped into the syrup tank in the carbonated drink mixer. At the same time, the sterilized finished water is also pumped into the beverage mixer. The water tank is vacuum degassed to facilitate the mixing of carbon dioxide. Through the proportioning system on the beverage mixer, the water and syrup are mixed in proportion to achieve the desired taste, and our mixer incorporates carbon dioxide jet technology, The sandy taste of the beverage is equivalent to Coca-Cola, and the mixed materials are cooled by a plate heat exchanger, where the other end of the plate heat exchanger is mainly connected with a water chiller (cold water is provided, with antifreeze added, and the water outlet temperature is -3℃ -8°C adjustable) connection, we will select the chiller based on the user’s local climatic conditions. Through this heat exchange method, the material can be cooled to 0°C～3°C and fed into the beverage mixer. The carbon dioxide mixing tank can dissolve carbon dioxide into the material under the control of proper pressure to make carbonated beverages with ideal gas lock capacity.

The carbonated drink mixing processing plant

Single tank carbonator, double tank carbonator, high ratio carbonator.

CIP: Separate alkali, acid tank, hot water tank; Heating pipes used for cleaning liquid heating by steam connection or hot water boiling recycling; Centrifugal pump to discharge cleaning liquid to the machines which need to be washed; Feedback pump can be added for cleaning liquid recycling; It is for easy equipment s cleaning, divided into 5 steps of cleaning:A, Pre-Hot Water cleaning B, Alkali cleaning C, Post-Hot Water cleaning D, Acid cleaning E, Post-Hot Water cleaning

Filling system: The material mixed with carbon dioxide is directly injected into the liquid cylinder of the carbonated beverage filling machine through the pipeline. Between the mixer and the filling machine, we use a pneumatic membrane valve to control the stable material flow and slowly enter the filling liquid cylinder. Pneumatic valves and solenoid valves will cause turbidity in the cylinder caused by too fast material flow rate, and the principle of equal pressure filling is used for fixed liquid level filling. In the carbonated beverage production line, the bottle enters the carbonated beverage filling machine (three-in-one balance pressure filling machine) from the air duct and the bottle mouth under the action of the wind, and the bottle is washed, filled and capped in sequence.

Stainless Steel Carbonated Drinks Spraying Bottle Warming Tunnel This machine is used for carbonated beverages. Because the filling temperature is 0-4 degrees Celsius and the ambient temperature is 20-30 degrees, The bottle warming machine adopts a three section steam recycling heating design,the water spraying water temperature shall be controlled around 40 degrees. After the bottle go out, the temperature will be around the 25 degrees. Users can fix the temperature according to need. All the end of the warmer, it is equipped with the drying machine to blow the water outside the bottle. It is equipped with the temperature control system. Users can adjusted the temperature by himself Main features : The conveyor is frequency controlled. All nozzle and spray tubes are made of stainless steel and spray evenly The catchment flume is made of stainless steel and equipped with a level alarm device The spray tunnel has a spray cooling recycling water pump and steam adjustment valve Steam consumption is adjusted according to the temperature.

Technical parameter of all our carbonated drink filling machine:
Model	DCGF14-12-5	DCGF18-18-6	DCGF24-24-10	DCGF32-32-10	DCGF40-40-12
Capacity(for 500ml)	2000-3000	3000-5000	5000-7000	8000-10000	12000-15000
Suitable bottle shapes	PET circular					7000BPH	5.2KW	245021002400mm
Bottle diameter	Dia50-Dia115mm					12000BPH	5.2KW	275024002400mm
Bottle height	160-320mm
Filling type	Isobaric filling					15000BPH	7KW	335026802400mm
Filling pressure	<0.4 Mpa					20000BPH	7KW	386031502400mm
Rinsing water pressure	>0.06Mpa <0.2Mpa					24000BPH	8KW	450035002400mm
Application	carbonated beverage filling machine					1500BPH	5.2KW	250021002100mm
Total power	4.4kw	5.2kw	6.2kw	7.5kw	8.2kw
Dimensions	2.51.92.3m	2.81.92.5m	3.22.22.5m	3.42.52.5m	4.82.32.5m
Weight	3000kg	4500kg	6000kg	8500kg	10000kg

In addition to filling machine, we can also provide the entire bottled water production line

Please check below:

RO water treatment machine

Bottle blow molding machine

Bottle blow dryer

Bottle labeling machine

Code printer

Film shrink packing machine

company profile

ZhangJiaGang City BOTTLING MACHINERY Co.,Ltd. is located in Zhangjiagang city which is core of beverage machinery producer collection in China. Integrated the industry advantages and its own development in R&D, production, sales, after sales service,
BOTTLING MACHINERY is ready to serve more and more customers with our full range products and best service.BOTTLING MACHINERY is very critical in the choice of raw materials and spare parts. Korea 304 /316 stainless steel plate, ABB, SEW motors, Siemens, Mitsubishi, OMRON electrical control components, FESTO CAMOZZ the control valve, as well as international precision machining center for the fine quality of the machine foundation.

We are the supplier who can design and manufacture for all kinds beverage production plant (pure drinking water, mineral water,carbonated drinks, juice, tea and beer, etc.)

Customer's service:
1. ZhangJiaGang City BOTTLING MACHINERY Co.,Ltd. can provide turn-key project for you, we can design the beverage factory plan according to your idea.
2. BOTTLING MACHINERY company have professional design team, our engineers can draw bottle samples and flow chart of workshop for you .
3. BOTTLING MACHINERY company can give you the best quotation for all kinds of beverage production, as long as you tell us which kind of drink you want to produce, what is your capacity(how many bottles one hour) what is you bottle material, pet or glass bottle or can, etc.

After service:
1. We send our engineers to your factory to help installing, commissioning and training, the engineers start from our factory area.
2. We supply below necessary documents with the goods shipping to you:
a. Machines layout drawing.
b. Electricity diagram.
c. Machine certificate.
d. General manual book/maintenance book.
3. After one year guarantee, the seller provides payable spare parts and technician's VISITING maintenance service.

Packing&Delivery of BOTTLING

1. Our machines are packed by wooden case. 2. The delivery date of this machine is within 10-25 days after payment.

FAQ

Q:Are you a manufacturer or trade company? A:We are a manufacturer in beverage bottling machine field more than 10 years, located at Leyu town, ZhangJiaGang, 2 hours from Shanghai, We will pick you up from Shanghai Pudong Airport to visit our factory. Q:Do you have any certification? A:SGS,ISO,CE etc Q:What about the delivery time? A:Usually 20-30 Working days for most kinds of machines Q:What about the machine’s capacity? A:1000 - 20000 bottles per hour based on 500ml bottle. Q:The after-sale service A:12 months warranty.

We can solve basic questions by telephone, email, whatsapp, wechat and video call. Engineer will go to buyer's factory to install, test machines, and train buyer's staff how to operate, maintain machines. Operating manuals will be sent with machines or by email. We also have overseas service center Q:If our bottle size changes, can we just do some adjustment on machine according to our new bottle? A:Yes. Maybe you just need some spare little parts to change. Q: If I want to purchase the machine, what information do I need to tell you? A:a. What kind beverage you want to produce? b. bottle volume? 250ml, 330ml, 500ml, 750ml, etc.? c. Producing capacity requirement? How many bottles per hour? d.Raw water analysis report . e.Voltage and altitude. Q:What kinds of product you supply? A: Drink water/juice/carbonated drink filling line for bottle or can. 5 gallon/20L bottle water filling line. Water treatment system. Bottle blowing molding machine.

After packing system(label machine, PE film shrink packing machine, carton machine)

Sachet water packing line